. Equipment Components
1. SMD200/20(2) Dual Fine Wire Drawing Machine with Annealer 1 set
2. Electrical Control System 1 set
3. Steam Generator 1 set
4. Pay-off Stand 1 set
5. Attachment materials
Technical InfoProduction Line Manual 1 set. Including: Specification, Operation Instruction, Machine Instruction, Dies Conference Chart, Installation and Base layout (water, electrical, pneumatic connection), Troubleshooting, Maintenances, Electrical Diagram, Inverter Manual etc.
Auxiliary Parts
Trolley 1 pc
Nickels Belt 1set
55# Wrench 1 pc
Certification Certificate, Maintenances Card 1 pc/each
. Main Components Option
Inverter use Inovance Brand, Bearing use Japan NSK Brand, Seal use imported Brand.
2. Motor use Anhui Wannan Motor.
3. Low Voltages Switch, brake etc. use first level Brand.
4. Capstan, Guide Wheel use Spray Ceramic treatment.
. Mechanical Instruction Performance Analyst
Main Machine:
Machine body Structure
Material:Q235
Structure:Main body is horizontal structure(4 capstans installed same horizontal level), Welded by steel plate, heat treatment to relieve internal stress and boring by a precision boring lathe and features non-deformability.
Inlet Wire part:
2-1 Inlet wire position:On machine left side, 2 inlet wire rod, set 6 holes.
Inlet wire hole position: Outlet size installed collect water channel.
2-3 Inlet wire device:Alumina Porcelain eye.
Shaft:
3-1. Materials:45# Steel
3-2. Accuracy: the shaft is adjusted by HRC25-27 to ensure that the internal stress is removed and the rigidity of the shaft is increased. The joint is grinded to ensure the concentricity and the roundness of the shaft.
4. Driver part:Whole machine drive by flat belt.
5. Drawing Capstan:
5-1 Using spray ceramic capstan, 10 layer 4 pieces, capstan structure are dual channel design, the last fix speed wheel is single layer 1 piece.
5-2 The loading and unloading of the drawing capstan adopts cone type pressing fixation, which can be adjusted and fixed according to the position of the dies, and the loading and unloading is simple without damaging the precision density of the shaft center.
6. Die Mould:
6-1 The first die is independent.
6-2 The second to twenty-first dies are pig iron casting, small machine body, enhance pull operation space.
6-3 Die Mould movable position base on the position of drawing wheel.
7. Drawing lubricants system:
7-1 Lubricant between capstan and dies, installed active water pipes spray head, not effect thread wires.
7-2 The first dies and the twenty-second die, independent lubricant pipe.
8. Take up diameters:Outer Dia. MAX 300mm (or designed for customer inquiry)
| Outer Dia.(OD) |
Inner Dia.(ID) |
Outer Width(OW) |
Inner width(IW) |
Hole Dia. |
| 300(400) |
215 |
290 |
270 |
127 |
9. Take up speed control:
9-1 Swing arm buffer detection, automatic correction take-up.
10. Traverse control:
10-1 110W The belt type synchronous motor traverse, stable traverse and fast response.
10-2 Linear bearings for the rail, hard steel and low wear.
11. Take up bobbin upload and download device:
11-1 The single shaft centering nut fixing bobbin, and at bottom of the shaft provided with upload and download trolley and a slope plate for bobbin.
11-2 The fully enclosed safety cover, provided with a transparent acrylic window to observe the take-up and traverses.
11-3. Attached a wrench, offer upload and download bobbin.
12. Safety Cover:
12-1 Transmission area safety cover, air vent mesh.
12-2 Stainless steel plate is used as safety cover for drawing zone.
12-3 The safety cover of the take-up area is enclosed with three inspection windows.
13 Power:
13-1 Main Power: 22kw AC Motor and Inverter.
13-2 Take up Motor: 5.5kw AC Motor and Inverter.
14 Wire Break control mode:Buffer arm, limit position, Proximity switch detection mode.
Brake control:20KG-M Electromagnetic brake.
Annealing Part( DC Annealing)
Main structure:Q235
2-1. Equipment Usage:Continuous softening of copper wire.
2-2. Annealing Wire Dia.:Ф0.10-Ф0.32mm (Single wire 0.45mm)
2-3. Annealing Speed:300MPM-1800MPM(match production Dia. And drawing speed)
2-4. Max. annealing Voltage:DC60V
2-5. Max. annealing current:DC350A
2-6. Annealing Power: 30KVA
2-7. Annealing Mode:DC three stage
2-8. Supply Power: 380V 50HZ(Option by customer)
2-9. Annealing voltage control:Annealing automatic match wire drawing speed.
2-10. Steam Volume:6-8kg/h,0.3-0.4Mpa
2-11. Coolant liquid volume:3-5m3/h,0.2-0.25Mpa
2-12. Air Pressure volume:8-10m3/h,0.4-0.6Mpa
Monitor system device:
Operation Panel, Color man-machine interface + PLC
Man-machine interface touch screen through PLC for data exchange, and through program control to achieve monitoring and control of the system. The system outputs all kinds of drive control data and monitors the status of each device, full control.
2 . Set independent power control cabinet, there is a main power switch, all control electrical circuits are included.
3.The line speed is adjusted by man-machine interface touch screen and external electronic potentiometer, and the take-up automatically tracks the speed of the take-up through the tension detecting potentiometer, archive long-term continuous production.
4. System Adjustable:Machine Start/Stop Operation, the statue and fault alarm of each device, other indicated current speed(m/min), indicated and operate current meters and setting meters.
Technical Parameter:
| Power Control |
Dual Inverter Control |
| Max. Dies Number |
2 x 22 |
| Max. Inlet Wire Size |
Φ1.2mm |
| Production Wire Size |
Ф0.10-Ф0.32mm (Single MAX.Ф0.45) |
| Max. Speed |
MAX1800m/min |
| Machenical Squae Reduce Rate |
15%(Elongation 17.6%) |
| Fix Capstan Squae Reduce Rate |
8% (Elongation 8.7%) |
| Main Body Struction |
Weld by Steel Plate with Heat Treatment |
| Draw Capstan |
Spray Ceramic Treatment |
| Drawing Motor |
18.5 KW |
| Takeup Motor |
4KW |
| Max.Drawing Capstan Dia. |
Φ220mm |
| Fix Speed Wheel Dia. |
Φ200mm |
| Annealing Wheel Dia. |
Φ160mm |
| Annealing Voltage |
DC0~60V |
| Annealing Current |
DC0~600A |
| Annealing Protect Mode |
Stream (or Nigtrogen) |
| Take up Bobbin Size |
MAX Φ400mm , Option by Customer |
| Take up Mode |
Centering Screw Pressing Type |
| Traverse Mode |
110W Synchronous Motor |
| Drive Mode |
Drive by Flat Belt |
| Take up Control |
PID Position Check Automatic Control |
| Position Check Device |
Swin Arm Mode |
| Tension Control Mode |
Counterweights Mode |
| Max. Capacity |
100KG |
| Lubricants Mode |
Spary Mode |
| Brake |
Solenoid brake |
| Power Voltage |
380V 50HZ or Customer Name |
| Drawing Lubricants Vlume |
40 L /Min. |
Others:
Coating:Paint-spraying according to the color required by the buyer after anti-rust treatment or coating with standard green.
Easy worn part:Drawing Wheel, Drive flat belt, outlet wire guide wheel, traverse guide wheel.
Dongguan Guanbiao Electrical Machinery Co., Ltd. Was founded in 2003 and is 2003 and is located in Humen Town, Dongguan City, It is a high tech enterprise specialising in research&development of wire and cable machine equipement. Until now, Guanbiao has become a famous brand in the area of wire drawing.
Occuupying an area of over 2000m2, Guanbiao has more than 100 staff, including professional technicians and reaesrches who have rich experience in the R&D and production of electro-technical machinery industry. With the enterprise spirit of "Innovative, Technical, Truthful and Sincere", the pursuit of better service to meet customer requirements, we set up the standard enterprise management system, and passed the ISO9001 quality management system certification. Insisting of our own brand, with the technical and ivnovative attitude, we have many proprietary Patents and we are identified as an Excellent Enterprise, Technical&Innovative Enterprise and Representative of Excellent Private Owned enterprise. In the pursuit of perfection in our prodects and management, we always give the clients the best technical support, and the most advanced innovation a very good reputation and credibility in our field which has obtained as.
Our main products included wire drawing machine, tubular annealing and tinning machine, the output wire size from 4.0-0.015mm, covering essentially a complete range of sizes produced by the wire drawing machine manufacturers, appropriate for all kinds of alloy wire manufacturers. We can supply customers with the most advanced products, high-level quality and sincere service, and we make an effort for each customer to increase production efficiency and innovate solutions.
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